Every successful modular project begins long before the first module comes off the production line. At Mangal Modular, we apply the principles of Design for Manufacturing and Assembly (DfMA) and a robust pre-construction framework to ensure that projects are optimized for cost, schedule, and constructability from day one.
By front-loading the planning process, we eliminate uncertainty, reduce rework, and create a clear roadmap that aligns developers, architects, engineers, and lenders around a shared set of expectations.
Design for Manufacturing and Assembly (DfMA) is an approach that simplifies building design so it can be manufactured efficiently in a factory and assembled seamlessly on-site. For modular construction, DfMA means:
Core module dimensions, layouts, and connections are optimized for repeatability.
Flexibility is preserved in finishes, façades, and interior design to meet market and community needs.
Mechanical, electrical, and plumbing systems are designed with assembly in mind, reducing conflicts and delays later.
Advanced BIM modeling ensures every element of the building fits together — digitally verified before manufacturing begins.
Our pre-construction process brings structure and predictability to what is often the most chaotic phase of development. It includes:
We begin with a feasibility study, reviewing the site, zoning, and project goals. Our design team develops test-fit layouts to confirm that modular is the right approach for the site and program.
Because DfMA enables standardization, we can provide reliable cost estimates and schedule projections much earlier than in traditional construction. This helps developers secure financing and reassures lenders.
We work closely with architects and engineers to integrate modular-friendly solutions from the start. This includes structural design, MEP routing, façade options, and module stacking strategies.
Our pre-construction team engages with local authorities and code officials early, ensuring that modular approvals are incorporated into the permitting timeline. This avoids late-stage surprises and accelerates approvals.
Documentation produced during pre-construction — including module specifications, QA/QC protocols, and schedule milestones — provides lenders with the transparency they need to underwrite modular projects with confidence.
The DfMA and pre-construction phase sets the tone for the entire project. By investing upfront in detailed planning, we:
Potential conflicts are resolved digitally before reaching the factory floor.
Parallel workflows are mapped early, allowing site prep and module fabrication to proceed without delays.
Developers and lenders have clarity on costs, schedules, and outcomes.
Every decision is aligned with our QA/QC framework, supporting safe and compliant delivery.
The success of a modular project is determined before the first module is built. DfMA ensures we start with clarity, confidence, and control.